Good quality silage can only be produced from the best bale wrapper with properly applied plastic wrap and proper wrapping time. One thing that breeders cannot skip is the bale wrapper maintenance.
Bale wrappers generally need to be maintained to some level by regular cleaning, lubrication, and inspection. Besides that, the service schedule should not miss the time. There is nothing special in the maintenance of this farm equipment. It only needs cleaning, lubrication, and routine service. So, there’s nothing complicated about this bale wrapper maintenance.
Maybe you want to know the things you need to apply in the maintenance of the bale wrapper. Let’s check these out!
Contents
Bale Wrapper Maintenance 1: Cleaning Stage
The Bale wrapper machine body is a real-looking shape, clearly visible down to the slightest blemish. Hence, you need to do simple cleaning every day both before and after use. You can clean fine dust or stains such as wet soil using a clean cloth and a little cleaning fluid or water.
You can always do this bale wrapper maintenance when the machine looks dirty. Even if the dirt is only a little, you can do the cleaning so that the dirt stains don’t accumulate causing stubborn crust.
Roll Cleaning
Then we go even further with roll cleaning. Some marks can be seen on the roll so you have to clean it right away. This is when there are visible nail lines on the bottom and top of the roll. Next, you can test it again by placing a finger on the roll, and your finger sticks instantly. In conclusion, this roll only needs to be cleaned when the signs appear.
What causes dirty rolls? This is usually due to glue that is on the plastic film and builds up on the rollers. Especially when you wrap the bales in extremely hot weather.
Meanwhile, dew at night can also worsen roll conditions. If bale wrapper maintenance doesn’t do it immediately with cleaning, it will usually reduce the stretch of the plastic when wrapping. Furthermore, the number of bales produced by workers will also be lower per roll of plastic film.
Belt Sag Adjustment
A belt on an inline bale wrapper machine is used to keep the bale rotating properly and the film is applied in the correct position. This belt needs to be tightened to be able to lift it again after four to five years of use. Meanwhile, the film dispenser must be aligned with the belt to compensate for sag.
When you find out about bale wrapper maintenance for belt sag in the video sharing application, maybe you will find different ways even though the in-line bale wrapper machines are of the same type. Most of these machines use a set of belts or a full-width belt. Belt action is geared to provide a minimum of 50% film overlap in the bales.
Sag in the belt must have occurred because too often wrapping bales even reached 10000 bales per year. More than 7000 tonnes of silage is dumped under his belt per year. You can tighten the belt to the point where the bales don’t fall off while wrapping.
After you have done the tightening, you can test it by gently wrapping it to see how the ball will rotate in the newly set position. Also, perform belt tensioning on the non-drive rollers. Make sure it doesn’t damage or interfere with the drive rollers and other drive mechanisms.
Greasing Time
Greasing gears are a must for bale wrapper machines that have gears. This is the bale wrapper maintenance you need to do if the machine with gears can’t work properly. More than 80 thousand bale wrappers have gears. Try to check the machine on your farm. Maybe this is the same machine that needs lubrication.
The machine can become dry and there will be problems with stretching the film if not lubricated. Overstretched film due to dry machining can wear out the gears. If this has happened then even high-quality bale wrapping is far from expectations.